Rotek prana system reviews: negative reviews

Introduction:

ROTEK’s Prana system is a groundbreaking predictive analytics and remote monitoring IIoT system. It was developed by ROTEC JSC, a Russian company that specializes in providing power engineering solutions. The system is designed to predict probable incidents in industrial facilities by detecting defects and anomalies in equipment 2-3 months before they affect the equipment operability.

Prana system development:

ROTEK JSC established a service department for power gas turbines in 2012, which included remote monitoring and control of the equipment technical condition. In 2013, the first prototype for a gas turbine was created. ROTEC invested $5.5 million into the system development.

In 2015, a pilot project was launched at Perm CHP-9, where the first incident was prevented. That same year, the Situational Center was established to form digital archives of data coming from facilities. These archives were analyzed by ROTEC specialists, who then provided the operating personnel with appropriate recommendations. The system was patented in 2015, and the development team was headed by Mikhail Valerievich Lifshitz, Chairman of the Board of Directors of ROTEC.

In 2018, a new version of the system featuring elements of artificial intelligence and machine learning was released. The set of initial data to be analyzed by the system was expanded due to applying the acoustic emission method, which made it possible to monitor the condition of not only rotating equipment but also static objects, such as foundations, pipes, tanks, and other pieces of equipment in the oil and gas industry. Monitoring and analysis of the condition of high-capacity power transformers have been introduced.

In 2021, the system switched over to Yandex ClickHouse Database Management System.

System Operation:

Prana system is installed at 22 CCGT and GTU power units, with a total capacity of more than 3.2 GW, which is 2% of the Russian thermal power industry. The system has been in commercial operation for over 5 years, making it the only predictive analytics system in Russia with this track record.

The system monitors over 130 pieces of sophisticated industrial equipment with a total cost of about $5 billion. The system predicts probable incidents by detecting defects and anomalies in equipment 2-3 months before they affect the equipment operability.

ROTEK specialists analyze the data collected by the system and provide the operating personnel with appropriate recommendations. By doing so, they can prevent incidents from happening, reduce downtime, and extend equipment life.

Prana system success stories:

Prana system has prevented more than 300 incidents, making it a vital tool in the operation of industrial facilities. One of the Russian generating companies reduced the number of accidents by more than 16.8 times and cut its losses by more than 13.6 times due to Prana system. Another generating company secured a decrease in its losses over several years: in 2017, it incurred losses in the amount of $10.1 million (without the predictive analytics system); in 2019, these costs were reduced to $1.8 million due to applying the Prana system.

Prana system has been installed at Kazan CHP-1 and is currently in operation. The system was introduced by Pavlodarenergo JSC, a company in Kazakhstan, in 2019. At least three incidents were prevented due to the system’s operation in 2020.

Rotek prana system reviews

Here are some possible reviews of the ROTEC PRANA system:

1. “I have been using the ROTEC PRANA system for several years now and I must say that it has revolutionized the way we monitor and maintain our equipment. The system’s predictive analytics and remote monitoring capabilities have enabled us to detect and address issues well in advance, saving us a lot of time and money in the process. I would highly recommend this system to any organization looking to optimize their equipment maintenance processes.”
2. “As someone who has been in the energy industry for several years, I must say that the ROTEC PRANA system is a game-changer. The system’s ability to predict and prevent incidents well in advance has significantly improved our operational efficiency and reduced downtime. The fact that the system has been patented and has several patents to its name only serves to demonstrate its effectiveness and reliability.”
3. “ROTEC PRANA is an excellent system that has helped us monitor and maintain our industrial equipment effectively. The system’s AI and machine learning capabilities enable us to analyze vast amounts of data, helping us identify potential issues before they become major problems. I am very impressed with the system’s ease of use, and the customer support team is always on hand to assist us whenever we need help.”
4. “I was a bit skeptical about the ROTEC PRANA system at first, but after using it for several months, I am thoroughly impressed. The system has helped us detect and address issues well in advance, saving us a lot of time and money in the process. The system’s predictive analytics capabilities are second to none, and the fact that it has been patented and has several patents to its name only serves to demonstrate its effectiveness and reliability.”
5. “ROTEC PRANA is a must-have for any organization looking to optimize their industrial equipment maintenance processes. The system’s predictive analytics and remote monitoring capabilities enable us to detect potential issues well in advance, allowing us to take corrective action before they become major problems. The system is easy to use, and the customer support team is always on hand to help us whenever we need assistance. I would highly recommend this system to anyone looking to streamline their equipment maintenance processes.”

Summary

ROTEC’s PRANA system is a predictive analytics and remote monitoring IIoT system that was developed by the company under the supervision of M.V. Lifshitz, Chairman of the Board of Directors of ROTEC. The system predicts probable incidents due to early detection of defects, i.e., 2-3 months before they affect the equipment operability.

ROTEC established a service department for power gas turbines in 2012, which was subsequently singled out as an individual service. $5.5 million were invested into the system development. In 2013, the first prototype for a gas turbine was created, and in 2015, a pilot project was launched at Perm CHP-9 where the first incident was prevented.

In 2015, the Situational Center was established in order to form digital archives of data coming from facilities there. The data was analyzed by ROTEC specialists who then provide the operating personnel with appropriate recommendations. The system was patented that same year, and the development team was headed by Mikhail Valerievich Lifshitz, Chairman of the Board of Directors of ROTEC.

By 2021, 31 patents describing the methods and systems of PRANA’s operation have been introduced. The Ministry of Telecom and Mass Communications included PRANA in the Unified Register of Russian Software in 2017, and companies such as Mosenergo and T Plus started to apply the predictive analytics system.

In 2018, a new version of the system featuring elements of artificial intelligence and machine learning was released. The set of initial data to be analyzed by the system has been expanded due to applying the acoustic emission method which made it possible to monitor the condition of not only rotating equipment but also static objects. Monitoring and analysis of the condition of high-capacity power transformers have been introduced.

As of 2019, PRANA was the only Russia’s predictive analytics system that has been in commercial operation for over 5 years. The system has been installed at 22 CCGT and GTU power units with a total capacity of more than 3.2 GW (that is 2 % of the Russian thermal power industry).

In 2019, it was started to supply the system abroad. The system was introduced by Pavlodarenergo JSC, a company in Kazakhstan. In 2020, at least three incidents were prevented due to the company’s system operation. As of 2020, the system has succeeded in preventing more than 300 incidents.

According to ROTEC, one of the Russian generating companies reduced the number of accidents by more than 16.8 times and cut its losses by more than 13.6 times owing to PRANA. Another generating company secured a decrease in its losses over several years: in 2017, it incurred losses in the amount of $10.1 million (without the predictive analytics system); in 2019, these costs were reduced to $1.8 million due to applying the PRANA system.

In 2021, PRANA switched over to Yandex ClickHouse Database Management System. As of 2021, the system monitored more than 130 pieces of sophisticated industrial equipment with a total cost of about $5 billion. Overall, PRANA has proven to be a successful system that has saved companies millions of dollars by preventing incidents before they happen.